C103 Extrusion Services
Elmet Technologies provides advanced extrusion services of C103, carefully engineered to meet a wide range of industry requirements. Our state-of-the-art 5,000 metric ton (5,500 ton) extrusion press ensures the efficient production of high-quality rods, tubes, and complex cross-sectional designs with exceptional precision and consistency. We accommodate diameters ranging from 152 to 457 mm (6-18 inches), offering support for diverse specifications and applications across numerous industries. With a focus on quality and innovation, Elmet Technologies is dedicated to delivering reliable solutions tailored to your exact needs.
By integrating toll services like extrusion into our extensive offerings, we address production gaps, ensuring that a wide array of refractory metal products remains readily accessible. Our expertise in extrusion and rotary forging services enables us to deliver tailored solutions, whether you’re a producer seeking toll processing or a company specializing in C103 AM powder desiring to transform ingots into rods or machined electrodes.
At Elmet, we pride ourselves in our meticulous attention to detail and commitment to sourcing excellence, ensuring that each step of the manufacturing process is executed with precision and care.
Expert Services for High-Quality Solutions
C103 Processing
Our procurement process begins with the acquisition of high-quality ingots from reliable Western sources. Customers may also supply their own materials.
Once acquired, these ingots undergo advanced extrusion techniques and rotary forging to transform them into electrodes, which are then refined into powder.
Custom Projects
We proudly offer custom AM printing projects with our in-house expertise and state-of-the-art equipment.
Utilizing our thoughtfully sourced AM powder, we collaborate closely with customers to design and manufacture individual solutions tailored specifically to their unique requirements.
Additive Manufacturing
We partner with highly respected external vendors to convert our crafted C103 bar and rod into high-quality AM powder.
This collaboration ensures a seamless transition from raw material to fine powder by using advanced processing and quality control techniques to optimize efficiency and quality of the final product.
Elmet’s Extrusion Services
At Elmet, we utilize an advanced extrusion process, reshaping materials by converting billets into elongated, straight, semi-finished items such as solid and hollow forms. This sophisticated technique is achieved by applying substantial pressure to push the material through specially crafted dies.
We offer customized extrusion services with lead times as quick as two weeks, ensuring exact material, dimensions, and configuration needed to fulfill any unique specifications. By combining precision and speed, we deliver tailored solutions that meet diverse needs.
The Extrusion Process
1. Machined Billets
2. Preheat
3. Load Press
4. Extrude
5. Inspect
6. Package to Ship
Rotary Forging
We employ state-of-the-art technology in our rotary forging process to produce precision-forged bar products with unparalleled efficiency. This method minimizes material waste and reduces machining expenses, showcasing our commitment to sustainable and cost-effective manufacturing.
Our proficiency in rotary forging allows us to deliver outstanding outcomes, even when working with costly or high-performance materials. Equipped with advanced CNC-controlled forging machines, we excel in crafting intricate shapes effortlessly and facilitate near-net shape production without compromising supreme quality. By meticulously regulating crucial aspects, such as power and temperature, we prove our dedication to excellence in our forging processes.
The Rotary Forging Process
1. Load Furnace
2. Preheat
3. Load Forge
4. Forge
5. Inspect
6. Package to Ship
Elmet’s Strategic Locations
Elmet Technologies positions its production facilities in Lewiston, Maine; Coldwater, Michigan; and Euclid, Ohio, to efficiently serve crucial sectors including defense, aerospace, semiconductor, medical, scientific, and industrial markets.
Our Coldwater location is pivotal to our advanced extrusion process. This cutting-edge technology facilitates superior strength, precision, and consistency, ensuring exceptional quality across all applications. Our extrusion capabilities are meticulously engineered to meet the stringent standards of industries that prioritize both reliability and innovation.